The Making of Solaire, Part 2

While I was making the Solaire's helmet, I had also begun work on the tabard.  For all intents and purposes this wasn't a complicated piece, but it was absolutely one of the most important.

I luckily had a mannequin that was just about my size at my disposal, which made my life a lot easier.  Being able to drape the pattern let me cut out the rough shape of the tabard pretty quickly.  Once I stitched it together, the painting could begin!

I used textile paints to create the sun design on the front.  Once I had blocked out the shape of the sun in a feint yellow, I went back over it with the red and black.  The face in particular was a challenge, I only really had the one shot to get it right.  Again I blocked out the proportions with the yellow before going in with the black.  Once I had it prepped the only thing left was to... go for it!  In the end I was very satisfied with how it came out.

Here's the tabard at various stages alongside the helmet.  And of course, the obligatory Praise the Sun!

It wasn't done yet though!  There still remained the shoulder piece: Solaire's mossy, ragged green cowl.  It consisted of three staggered layers of cloth, which were each cut and weathered with sandpaper individually. After it was stitched together, it was ready for dying.

The final product looked like this!  Save for a few touches of dirt and mud, Solaire's tabard was complete.  I was so happy with the the final product I couldn't help but wear it around the house once it was finally done.

With the helmet and tabard finished, I was ready to get started on some of the smaller pieces.  Next up will be the armor and props, so stay tuned!

The Making of Solaire, Part 1

It all started with a helmet.  I was given an armor-making assignment in one of my classes, so naturally I turned to Dark Souls for inspiration.

It's not filled with the flashiest armor sets I've ever seen in video games, but it has a pretty great selection of believable armor.  I wouldn't necessarily go so far as to call it historically accurate, but it's got some good stuff.  As a tribute to my favorite character in the game,  I of course chose to craft Solaire's helmet for my project.

I started by making the general shape of the helmet with industrial felt, a tough, thick material that makes a great base for lightweight prop armor.  And what better way to test out the proportions than with a good old fashioned sun praising!

Once the shape of the helmet had been worked out and the top was attached, I got to work on the details.  Using more layers of felt, I stitched on the additional parts of the helmet to give it some dimensionality.  Next the collar guard had to be constructed.

The closest actual medieval armor piece I could find that was similar to this piece would be a gorget, but I'm not quite sure that's right.  Regardless, I had to "sculpt" it using pattern paper.  When the desired shape and size was found, I then flattened out the pattern and cut it accordingly.

Here's how it turned out once the whole thing was stitched together!  Honestly I really like the way it looked entirely black, but there was no way I was going to just leave the helmet unfinished, so I forged ahead with wind in my sail and sun in my stride!

Now I couldn't leave the helmet all soft and malleable, so I used a lacquer to make the felt rigid.  You know, like armor.  Of course, felt isn't a very smooth material.  This isn't a problem when it's soft and bendy, but once it's been glued solid the felt's surface texture becomes something not unlike sandpaper.  A few layers of a gluey material called "Sculpt or Coat" had to be applied and sanded down in order to smooth out the surface.

Once dried, the Sculpt or Coat became semi-rigid shell that was ready for shaping.  Unfortunately a power sander applied to much heat and pressure and would created deformities in the glue, so it all had to be done by hand from there.

Many hours later, the helmet was finally ready for its final layer of Sculpt of Coat to smooth out all the remaining imperfections.  It felt like I had sanded enough to last a lifetime, so I happily left it to dry over night and went home.

With the base of the helmet all finished up, it was time to get started on the details!  Using a little epoxy and some domed jewelry pieces, I added the "rivets" to the front and back.

The end was nearly in sight, finally it was time for silver leafing!  I used thin strips of masking tape to create segments in the collar guard, and got to work covering up the whole helm.  Meanwhile I also selected and dyed a feather to drill into the top, because it just wouldn't be Solaire's helmet without one.

Of course without proper weathering, the helmet looked like it was made out of tin foil.  It was a little—well, a lot to be a honest—too shiny for my taste, so with some strategically placed black paint I made the helm look more like something Solaire might have actually worn into battle.  Removed the masking tape lines, aaaaaand PRESTO!  Instantaneous [several weeks of work] helmet!  Just add Sun Praising!

And with that Solaire's Helmet was complete!  Here it is sitting on top of a mannequin, above a very stylish tabard (but more on that later).  This was a really challenging, but really fulfilling project for me, and I couldn't be more happy with the final product.  Making this helmet inspired me to go on and finish the rest of Solaire's wonderful outfit, which I'll be sharing with all of you very soon!  The original goal was to have it ready in time for Anime Boston 2014, and *Spoiler Alert*:  I finished!

Hope you all enjoyed taking a look at my process, next up will be every other piece of the costume!

I believe introductions are in order

I am Kostini, and crafts are my trade!  My quest is to create the coolest of creations, whether they be costumes, props or drawings the Sun would be proud to shine upon.  Along the way perhaps I'll find my very own Sun, but until then I'll be using this blog to share all my creations with all the world.
Stay tuned for my work on bringing the great Solaire of Astora to life, and may the Lord of Sunlight ever watch over you!

Welcome!

Praise the Sun!

 Welcome to the home of all things sunny and glorious!  May this haven be blessed by the Lord of Sunlight, and be bolstered by jolly cooperation!